The Hive Project Series

 Constructing a Man's Shirt
 

 

The following instructions will guide you through making a man's shirt in the 18th century manner based on various examples of extant shirts. To begin your project you'll want to choose a quality fabric as you'll spend hours on it's construction. Existing period shirts are some of the the finest examples of hand-sewing.  The shirt was the garment worn closest to the body so it needed to hold up to more frequent laundering than his other articles of clothing. Therefore the quality of the fabric and the skill of the seamstress or tailor are both important factors. Enjoy making the beautiful reproduction!

 

Fabric Preparation...

To begin your shirt the linen, or other fabrics in later projects, should be laundered and well ironed. Pulling a thread at one end to even the grain is worth the effort as all of the pieces are cut on the grain in squares and rectangles. 

The Body is cut along the length of the fabric taking advantage of a salvage.  If the selvage is fine it can be worked into the detail of the shirt.  If not, cut off the salvage and measure your first piece approximately 30" x 80". This allows for the warp threads to run the length of the shirt.  This is not the case in all extant shirts as there are examples where the warp runs around the body.

Sleeves are cut from 16" to 20" wide and about 20" long.

Cuffs vary in width and are then cut 2" longer than the wrist measurement.

Collar should be cut 2-1/2" longer than the neck measurement and about 10" wide. 

Neck and Underarm Gussets are 3-1/2" square and 6"-9" square respectively.

 

To begin sewing...

1. Neck Opening  Fold the shirt body in half to determine the shoulder seam and mark the center.
    Fold in half again and finger press the center front and back and then open this fold. 

2.  From where the center was marked on the shoulder seam cut 6" to the right and the 6" to the left. Next cut
    7 to 15 inches* from this shoulder cut straight down the center front. Be sure to cut only one layer!
    *The center front opening varies in length, the choice is yours to make.

3. Neck Gussets  Fold each of the two 3 1/2" neck gussets in half diagonally and cut along the fold.  Press under
     1/4" in the straight edges. At the end of each shoulder slash lay the one neck gusset with the wrong side of
     the gusset to the right side of the body. The diagonal cut faces toward the neck. 

     Stitch the gusset in place with topstitching (or with a blind stitch).  Next lay the second gusset on the underside
     and blind stitch in place. Repeat on the other side of the neck opening. Diagram.

4.  Next lower the neck opening by cutting a wedge 1/2" deep (at the center opening)
    angling up  to the gusset where the diagram says "trim here". This will shape the neck.  Diagram

    Stitch this center front opening by turning under twice 1/8" or as narrow as you can to make the opening edges.
    This will angle away to nothing at the lower edge of the slit opening.  At the bottom of the slit use a  buttonhole
    stitch for about a 1/2 inch. See Picture

5.  Reinforcement Pieces  Cut two strips 2 1/4' x 12'' and two strips 2" x 6".  These are approximant sizes
    to be adjusted and needed.  Fold under 1/4" on the 12" length edges.  Lay the 12" piece on the right side of
    the shirt along the center of the shoulder fold.  Pin/baste in place and then stitch in place with topstitching. See Picture
   
6.
Sleeves  Fold the sleeve piece in half lengthwise.  Set in the underarm gusset on a diagonal using a 1/2"
     seam allowance. Where the two seams meet end your stitching 1/2" from the edge.  From this point begin stitching
     the sleeve seam ending 5 to 6" inches from the cuff edge. Flat fell the seams for the gusset and the sleeve.  Since we
     haven't adjusted for sleeve length yet, stop stitching the flat felled steams about @" from the sleeve opening on
     the cuff edge. See Picture

 

These instructions will take us through Session One of The Hive workshop.
 

 

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